立式雙色圓盤注塑機2
產品介紹
立式雙色圓盤注塑機是一種高效的塑料成型設備,它具有以下特點:
1. 立式結構:立式注塑機的注射裝置和鎖模裝置處于同一垂直中心線上,模具沿上下方向開閉,占地面積小,約為臥式注塑機的一半,但生產效率約為臥式注塑機的兩倍。
2. 易于嵌件成型:由于模具表面朝上,嵌件放置定位容易,適合自動化生產,可通過簡單的機械手取出塑件型腔,有利于精密成型。
3. 模具重量支撐:模具的重量由水平模板支撐,上下開啟和關閉,不會發(fā)生類似臥式機器的模具重力引起的前倒,使模板無法關閉的現象,有利于持久性保持機械和模具的精度。
4. 自動化生產:立式雙色圓盤注塑機可匹配自動嵌入與取出等自動化裝置,達成整機全自動化的運轉,降低人工成本,穩(wěn)定生產效率和產品質量。
5. 高精度:注塑機采用伺服電機和PLC技術,控制精確,允許的偏差一般都在0.01~0.00lmm之間,確保產品尺寸和重量的精確控制。
6. 節(jié)能高效:注塑機節(jié)能改造后,系統能夠快速響應,根據自身的需要對供給進行快速的調整,有效提高注塑機電能的利用率,從而達到高效節(jié)能。
7. 穩(wěn)定性好:系統為壓力與流量雙閉環(huán)控制,根據注塑機的需求決定注塑機的供給。系統在給定輸入或外界干擾作用下,能在短暫的調節(jié)過程后到達新的平衡狀態(tài),或者回復到原有的平衡狀態(tài)。
8. 快速響應性:快速響應性是伺服系統動態(tài)品質的重要標志之一,由于生產過渡過程時間短,一般在200ms以內,為實現超調的要求,要求過渡過程的前沿陡,節(jié)能改造后上升率要大,注塑機達到1500轉的時間不到0.03秒。
立式雙色圓盤注塑機適用于多色籌碼、雙色TPU鞋底、雙色手柄、雙色表帶等雙色、多色及硬膠包膠制品的設備,通過雙色注塑增加了產品的視覺美感,提升了產品的競爭力,提高產品的溢價能力。
Vertical two-color disc injection molding machine is a kind of efficient plastic molding equipment, which has the following characteristics:
1. Vertical structure: the injection device and clamping device of vertical injection molding machine are on the same vertical centerline, the molds are opened and closed along the up and down direction, the footprint is small, which is about half of that of horizontal injection molding machine, but the production efficiency is about twice of that of horizontal injection molding machine.
2. Easy insert molding: Since the surface of the mold is facing up, it is easy to place and position the inserts, suitable for automated production, and the cavity of the plastic parts can be taken out by a simple robot, which is conducive to precision molding.
3. Mold weight support: the weight of the mold is supported by the horizontal template, up and down to open and close, will not happen similar to the horizontal machine mold gravity caused by the front fall, so that the template can not close the phenomenon, is conducive to the durability to maintain the accuracy of the machinery and mold.
4. Automatic production: Vertical two-color disc injection molding machine can be matched with automatic insertion and removal and other automation devices, to achieve the full automation of the whole machine, reduce labor costs, stabilize production efficiency and product quality.
5. High precision: the injection molding machine adopts servo motor and PLC technology, precise control, the allowable deviation is generally between 0.01 ~ 0.00lmm, to ensure the precise control of product size and weight.
6. Energy saving and high efficiency: after the energy-saving transformation of the injection molding machine, the system is able to respond quickly and make quick adjustments to the supply according to its own needs, which effectively improves the utilization rate of the injection molding machine's electric energy, thus achieving high energy efficiency.
7. Good stability: the system is a double closed-loop control of pressure and flow, which determines the supply of the injection molding machine according to the demand of the injection molding machine. The system can reach a new equilibrium state after a short adjustment process or return to the original equilibrium state under a given input or external interference.
8. Fast responsiveness: fast responsiveness is one of the important signs of the dynamic quality of the servo system, due to the production of the transition process time is short, generally within 200ms, in order to achieve the requirements of the over-regulation, the requirements of the transition process of the leading edge of the steep, energy-saving transformation of the rate of rise to be large, the injection molding machine to reach 1500 revolutions of the time less than 0.03 seconds.
Vertical two-color disc injection molding machine is suitable for multi-color chips, two-color TPU soles, two-color handle, two-color strap and other two-color, multi-color and hard rubber-covered products of the equipment, through the two-color injection molding increased the visual aesthetics of the product, enhance the competitiveness of the product, improve the product's premium ability.